News And Events

  • GapCon Commissions successfully a brand new complete press section for Naini Paper, which includes a shoe press.  

     

  • Erhardt + Leimer commissioned successfully  Press Auto Tensioner for BILT-Unit: Ballarshah PM-3.
  • GapCon has successfully  commissioned the shoe press and Pre Calendar for Sripathi Board machine.
  • MWN Suction Press Roll has improved the production for Khanna Paper Mill for PM-5.
  • Tungsten Carbide Coater Blades SUPERNOVA  from Bonetti, Italy has shown considerable improvement in Coating application and Blade life in J.K. Paper and BILT-Graphics.
  • Single flexible system from Bonetti supplied and commissioned   successfully  at BILT-Sewa,Sirpur paper, Emami paper and West Coast Paper Mill pm1.
  • GapCon commissions a complete new calander for Sahota paper and Katyani paper.
  • JAYKAY forays into tying up with Woollard & Henry Ltd , leading manufacturers of Steam Shower ,and continues its efforts to educate the industry on significance of better moisture profile.
  • Vecoplan Chippers commissioned successfully in West Coast New Pulp Mill . 50TPH per chipper happens to be that largest capacity drum chippers in the world.

     

  • Walzen Irle bags Order for S roll shells from Kuantum paper...Repeat order.
  • Neyrtec  screw press and Pre-Thickner to NR Agarwal unit saregam , for dewatering DIP sludge commissioned successfully with 55% outlet consistency. Repeat order for capacity enhancement for another unit now in execution.
  • MWN film press rolls , commissioned successfully at Ballarpur Industries Ltd -Pm7.
     
  • GapCon's New Calander commisioned at Mehali Paper succesfully. 
  • Erhardt + Leimer successfully commissioned turnkey order for Guides and Stretchers for ITC.
  • Woolard and Henry , gets order for a state of art Dandy roll system from ITC. 
  • GapCon Successfully commisoned a state of art top former for Kuantum paper , meets all guarantees in record time.
  • With a new Order for Twin flexible system from Satia Pm1, Bonetti reaches a LANDMARK of 50 Twin systems in India , highest by far by any suppliers.
  • MWN reel drum for Emami Paper Pm3 successfully commissioned
  • GapCon Conceptualises and commisions new Board machine Press and Calanders....not as a supplier but as a partner for Emami Paper.
  • GapCon has commissioned successfully a  complete Soft Calander Roll - Swimming roll from BILT- unit ballarshah pm7.
  • Neyrtec Tasster Screw Press for Primary and Secondary Effluent dewatering ,was successfully commissioned at West Coast Paper with an outlet dryness in excess of of 55%.
  • Bonetti , Bontwin doctoring system commissioned succesfully at JK Corp, Andhra Pradesh ,Shree Amravathi ,ITC-Kovai and Satia Pm2.
  • MWN bags order for  suction press rolls of pm6 from KR Paper
  • ITC orders Ceramic drainage elemants to Bakony , Hungary. 
  • BILT group orders their first Neyrtec Screw Press to dewater primary and Bio Sludge.
  • Woolard and Henry  has successfully commissioned spray system in Pudumjee  with improved MD and 2 sigma CD moisture.
     
  • West Coast paper has commissioned successfully a state of art MG doctoring system of Bonetti for Pm5 Board Machine.
  • Stowe Woodward spreader rolls to West Coast pm6 successfully commissioned.  More rolls to follow...for this machine running at 1200mpm
  • Vecoplan Bags the order for a complete 120 TPH Chipper line; from Ballarpur Industries. This happens to be the largest one shot augmentation of capacity in India.
  • Bindal and Kuantum paper orders Single Flexible doctoring system for Unirun on Bonetti
  • After successfull commissioning of 2 Nos. Neyrtec Tasster Screw Press for Primary and Secondary Effluent dewatering ,Tamilnadu Newsprint & Papers Ltd repeat orders Tasster for another line with guaranteed outlet dryness of of 55%.
  • Repeat order for 6 nos Flexible doctoring systems of Bonetti from ITC and BILT-bhigwan.  

  • GapCon bags the order for the 8th Shoe Press in India

  • Irle bags calender rolls and S roll shells order from ITC and Rama Newsprint.

  • Erhardt and Leimer gets the order complete requirement for Guides and Strechers from VOITH paper India , Project West Coast pm3 and Valmet for Khanna Pm5.
  • Erhardt and Leimer gets an order for Drier Section Stretcher from ITC and Wire Stretcher from BILT
  • Bonetti bags the order for Doctor Holders for a complete machine from Servall for an order being executed at Turkey
  • MWN bags executes an order for 2 nos Suction Press roll shell from Mead WestVaco
  • MWN bags the order from ITC for Size Press rolls
  • Drier fabric rolls for PM1 at TNPL successfully commisioned by MWN.
  • BILT orders complete couch roll to MWN
  • Bonetti sells its first Ceramic Creping blades to PUDUMJEE...new Order for another creping system from DSG paper
  • BILT-bhigwan repeat orders Pm2 Blades on Bonetti
  •  GapCon Successfully commissions new PU covered variable compensation multizone roll for Emami Pm3 TRINIP press, present machine speed 1025mpm.
  • JAYKAY back in business with FASTPAP , FINLAND to bring to Indian paper mills , a reliable and state of art online drier fabric cleaning system and dry end tail cutter.
  • JAYKAY forays into tying up with Adpap , Finland , a leading manufacturer of Starch and Coating Kitchen ,and continues its efforts to Introduce cost effective technically superior concepts in the Indian Market .

  •  JAYKAY signs a contract with MA Industries , USA for Manual and automatic Reel Turn up System.

  • Shah paper Orders new Tasster from Neyrtec. 
  • GapCon succesfully commisions Naini paper rebuild of Pm1 and sets a record in India for the fastest ground floor machine at 700mpm...with a press section running break free.
  •  Adpap bagged the  contract for Continous starch kitchen from Silverton and Krishna.

  • GapCon bags the order for rebuild of the Press for Naini Pm2 and Rebuild of the drier ...marking the entry of FOMAT , Italy in the Indian market
  •  Ruchira gets 1% improvement in dryness with Twin from Bonetti at Couch
  •  DSG orders 62nd Twin Doctoring system in India from Bonetti
  •  GapCon commisions NR pm5 press section to run the machine from 650 to 900mpm....fastest W/P machine in India using DIP
  •  Bellmer -Vaahto gets order for a new 4 wire machine in South of India
  • GapCon commisions 2 new film presses in India.

     
  •  FastPap bags order for a Backing roll cleaning system from ITC

  •  Bakony gets another Order from Shreyans , for ceramic elements

  •  6 Headbox orders to Bellmer Vaahto in 6 months from Indian mills...Could we ask for more

  •  New GapCon Calander commisioned in Katyani

  •  Repeat order for Bonetti Doctoring system from west coast....12 doctoring system sold in 5 years in West Coast

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    Finishes the financial year with a cluster of orders for Calander roll shells,  Complete rebuild of Press section, Doctoring systems , Annual contract of blades, Strecthers etc....we take this oppertunity to thank the Indian Pulp and Paper Industry , always standing by us in our endeavours to improve their bottomlines and quality. We stand firm in our commitment to everyone on the floor of the machine. We value not only your business but also your support to bring perspective into your investments and work with right prices. 

     

     

  •  3 GapCon calander Orders in one week from West Coast Paper and JK Paper Ltd......

JAYKAY has been assisting the Indian paper industry for the last 30 years to 'know the unknown' and striving to help Indian Paper mills gear up and adopt technology driven productions. Our constant endeavor has been towards establishing and bringing to the doorsteps of Indian Paper Mills, new and latest technology which has a direct influence on paper quality and machine run ability.

Since 1975 JAYKAY has been relentless introducing and establishing not only unknown concepts but also brands in the market :-
  • Introduced to Andhra Pradesh Paper the concept of Vecoplan Drum Chipping for 100% Bamboo. Since then Vecoplan has bagged most of the contracts for Drum chippers in India at JK Paper, West Coast paper, BILT, Hindustan paper, etc.
  • Utlilisation of Stowe Woodward formerly Wittler, steel covered Spreader Roll was introduced in India for dry end application for the first time to ITC.
  • As the focus shifted to waste paper and agricultural raw material, the first slotted screen basket was introduced and supplied by FINCKH to Tamil Nadu and Mysore papers. FINCKH remained the largest supplier of baskets in India till it was taken over by Voith in 2001.
  • Corbellini S.P.A, Wefapress Werkstoffe supplied the first uhle box in ceramic to Voith Papers for Hindustan Newsprint rebuild.
  • The first big order of Bonetti for Doctor Holders for a complete machine, was executed on behalf of Rama Newsprint and Papers Ltd. At the same time the concept of Twin Flexible Doctoring system at Centre Roll was introduced to Shreyans Industried Ltd. Today most of the mills in India have a Bonetti twin flexible doctoring system "Bontwin", numbering more than 60 systems in India in a short span.
  • For the first time in India a Stainless steel shell from MWN was installed at Couch and Former in order to eliminate galvanic corrosion in anionic environment at Emami and ITC.
  • Walzen Irle supplied the first peripheral drilled heated calander roll in India to Voith Paper India for Khanna Paper and Murali Agro Paper Mill. Since 2001, 80% of new Indian machines have an Irle roll.
  • For the first time in India, Century Pulp and Paper invested in a 100TPD Taster Pith Dewatering unit, from Neyrtec which enables them to use the dried pith as a fuel for the boiler. Since then most of the Indian DIP based mills use Taster as a tool to dewater DIP sludge to 55% and more, with nearly 40 references.
  • The first non contact IR Erhardt +Leimer guide in India was sold to Hindustan Paper Corporation. Erhardt +Leimer remains the largest source in India, supplying to 90% of the projects since 1999. This effort also led to establishing Erhardt +Leimer, stretchers for wire and press section. The first imported wire stretcher in Satia Paper Mill had a payback within 3 months.
  • Projet HP water jet cry end Tail Cutter was supplied to Khanna Paper, the very first time, in India. And so was a modern Dry End Tail Cutter imported in India by Ballarpur Industries Ltd. The first HP Fabric Cleaning System in India, for Press Section was also sold to Khanna.
  • The first Swimming Roll manufactured by GapCon was sold to Abhishek Industries.
  • GapCon completes successfully its first soft calander rebuild of a décor paper machine ITC ltd and achieved a smoothness level which is the lowest in the country. GapCon establishes its footprint in the Indian market, in a matter of 5 years as a leading technological partner and OEM, with numerous rebuilds including one at Naini paper reaching 700mpm for a ground floor machine with ZERO BREAKS in the press…apart from the fact 8 complete press sections including shoe press and film press are running in India, taking the industry to the next level.
  • Contrary to the popular belief VIB establishes for the first time in India, that a simple innovative equipment SteamTech and AirTech in the press and drier can enable you to increase the MD moisture by more than 2% and dryness after press by 1.5%, apart from CD, 2 sigma moisture improvement by 70% in Khanna Paper mills ltd.
  • Adpap, size kitchen and MA Industries, Turn up system was introduced in the market recently with huge inroads in quick time with nearly 20% of the market reach achieved within a year.
Our mission since the three decades has been to add value to Indian Paper manufacturing and support our Overseas partners at the highest level of experience and technical knowledge. We want our efforts to penetrate right down to the smallest Indian Paper Mills.

Our focus and core competences are to achieve the followings, with utilisation of concepts and know-how, of our various overseas partners : -
  • Reduce Sheet Breaks,
  • Improve, Control Sheet Moisture and Calliper Profile,
  • Increase Machine Production,
  • Improve White Water Circulation and Fibre Recovery,
  • Improve Sheet Properties,
  • Eliminate stock impurities from sheet,
  • Reduce Energy, Steam and Water Consumption,
  • Reduce Cost per Ton of Paper and Increase Machine Efficiency,
  • Improve Coating Characteristics,
  • Improve Reel Build up,
  • Improve life of all Critical Consumables.
JAYKAY and our Overseas partners are ready to hone in and meet the challenges as augured by the ever increasing demands of quality and productivity of The Indian Paper Industry.

Our focus is firm and has been towards the paper machine and corresponding effort in improving the quality of the paper remains unaltered.